from Hacker News

TSMC to customers: It's time to stop using older nodes and move to 28nm

by KuiN on 6/29/22, 2:08 PM with 76 comments

  • by kurthr on 6/29/22, 3:13 PM

    Thanks TSMC... when will you release a HV version of 28nm? Oh... never, because you transitioned to bottom poly at 40nm.

    How is your automotive eFlash at 28nm... oh, you're still working on it (since 2018)?

    Well, guess we won't have many display drivers (or displays) or autos then, or maybe marketing should pull their heads out and smell the roses.

    I mean, I get it. Most things should transition to 28nm on 300mm wafers for process & equipment reasons, but in order to do that many of them need for the right process to exist, and the foundries are concentrated only on the latest nodes that make margin $$ so they don't develop critical features for even 28nm. Could your customers redesign their entire architecture and packaging? Yes, but it will take years to decades to prove reliability.

    I'll note that Apple's rumored OLED on Si for MR/AR is likely on a giant 80-90nm process in 300mm at TSMC so for money and volume, they'll do most anything... even build capacity.

  • by Zenst on 6/29/22, 3:03 PM

    Interesting as 28nm closing in on a decade of age - https://omdia.tech.informa.com/OM016176/28nm-to-be-a-long-li...

    But yes, many nodes are long lived. So the nodes they are nolonger expanding would of been around one heck of a time and can imagine the equipment to produce current output will have a repair/servicing cost as well as materials that are starting to make smaller nodes more cost effective for them as a manufacturer and may well see legacy older nodes start becoming more expensive for suppliers to access moving forward. Which for some chips, may well prove less suitable or exsisting designs less accomodating to just shrink as from my understanding if you have a 40nm chip design, just running that on 28nm without any changes is not possible? Or certainly not as straight forward. Then there would be validation/testing for certification at the customer will need to do and for some chip nodes, that may prove more costly than sticking with the proven existing nodes.

    So be interesting how this plays out, not aware of any real stickouts but mindful that for some companies using existing older nodes, things will not be as clear-cut as many will think.

  • by causi on 6/29/22, 2:58 PM

    Which is to say that there isn't the profitability (or even the equipment) to build new capacity for such old nodes

    I'm disappointed that nobody really bothers to work on the cost reduction side of older nodes. I kind of thought we could easily and cheaply turn out, say, 32nm chips by the million.

  • by ksec on 6/30/22, 12:26 AM

    Sigh.

    There are things like PMICs that gets little to no benefits by moving to 28nm. I doubt that will happen. But there are also plenty of designs that are stuck using older mature node, that gets some benefits but has no financial incentive in doing so. Or will require some specialty nodes that is not on offer, which TSMC are currently working on. ( Compared to what comments here suggest they dont give a toss about it. )

    So the whole thing is basically about balancing Fab capacity. And there is no better time to do it. You are either stuck waiting for capacity in a node or you move to 2xnm node where new GigaFab are being built and has much better capacity planning. Do you want your $thousands to even $million product to be on hold because of a ( what used to be ) $2 chip cant be Fabbed?

  • by lizardactivist on 6/29/22, 3:54 PM

    It reminds me of how this backwards way of thinking seems to have infested everyone's heads; that stuff has to be, or make use of, the very latest technology available, or it will be useless junk that barely works.
  • by tiffanyh on 6/29/22, 3:07 PM

    Dumb question: if something is being manufactured on 60nm today, can you not just take the same design and start manufacturing it on 28nm? Or do you need to literally redesign the entire circuit?
  • by Havoc on 6/30/22, 10:26 AM

    24 hours before Raspberry announce Pi Pico W on 40nm...
  • by kylehotchkiss on 6/29/22, 10:58 PM

    Why don’t they find a way to move these workflows to developing economies who are trying to increase their exposure to chip manufacturing (eg india)?
  • by pbronez on 6/29/22, 3:05 PM

    How hard is it to migrate a design from 40nm to 28nm? Can this be automated?
  • by sitkack on 6/30/22, 10:28 AM

    TSMC, Open Source your 28nm PDK!
  • by hulitu on 6/29/22, 2:57 PM

    Looks like TSMC is preparing its own grave. When everybody wants to invest in new foundries they are telling customer to go away.